使用与详细资料:/Purpose and introduction
西林瓶全自动洗烘包装加塞一体化线由 QCL 系表双面多普勒彩超波洗瓶机、 ASMR隧洞式热气反复的系统灭菌处理方法烤箱、NFGF系表型西林瓶全自动包装加塞设备成,也可单机手游食用。适宜于2-25ml产品规格的西林瓶水针的工作。能已完成自喷放水、多普勒彩超波粗洗、瓶侧壁水情况呢、瓶开口处维持式三次反复的系统水情况呢、1次吹气、1次最新水情况呢、维持式三次吹气、瓶侧壁吹气、加温、烘烤灭菌处理方法去热原、急冷、前冲气、包装、后冲气、加塞等二十来道工艺技术。NLGF2-25 schering bottles liquid washing drying filling barging linkage line consists of QCL series vertical ultrasonic bottle washer, ASMR tunnel hot air circulation oven, NFGF electro schering bottles liquid filling barging into a crew, and also can be used stand-alone. Used in the 2-25 ml specification schering bottles of water production. Can finish the spray water injection, ultrasonic thick bottle washing, the outer wall of water flushing, bottle wall continuous secondary circulating water flushing, a blowing, a fresh water rinse, two consecutive bottle blowing, blowing the outer wall, preheating and drying sterilization before going to pyrogen, cooling, inflatable, filling, after filling, stoppering, etc more than 20 procedures.特性:/characteristic
◆洗瓶机运用机械设备手夹瓶,使用不同样式的西林瓶;Bottle washer adopts manipulator clamp bottle, is suitable for a variety of specifications of schering bottles;◆洗瓶用雾气喷针回转式跟踪定位添加方式英文,清洁的效果非常的好,业绩能源资源。并存在针架防颤动装Reciprocating mixer washing bottle with water spray needle track insert way, cleaning effect is good, save energy. Shake with needle frame◆洗瓶某个水蒸气内部管道、喷针完整单独的在一起,不要了交叉性被污染的,合乎GMP正确的要求;Mixer washing bottle the water pipe, injection needles completely separate, to avoid the cross contamination, in line with the GMP requirements;◆洗瓶机出瓶螺母前加装有响应块,有确保螺母,缩短碎瓶影响;Pieces out of the bottle inside the screw before adding buffer block, protect the screw, reduce broken bottle;◆洗瓶机出瓶利用全局原装进口同时带,连到拨瓶块传送安瓿,作业稳定性牢靠;Pieces out of the bottle inside the whole import synchronous belt, the connection piece of conveying ampoule bottle, operation is stable and reliable;◆真空烘箱应用暖风反复的升温,温度表均匀的,节能减排;Oven adopts hot air circulation heating, temperature uniformity, energy saving;◆烘干箱现有防总是关机自我保护作用,使用安全管理;Mixer oven has suddenly loses power protection function, safe operation;◆烘干箱可配循环法水冷散热器,不衰减房屋风速,限制房屋的差压不平衡性的风险隐患,下滑郊果好;Mixer oven can match circulating water cooling device, not loss room air volume, reduce the risk of differential pressure imbalance in room, cooling effect is good.◆烘干箱可配气体压力定时稳定性可以调节系统软件,减低屋子和烘干箱的气体压力不稳定性形成的持续高温段偏斜,灌装设备间洗烘间溫度升职业技术一类别的原因;Mixer oven can match the differential automatic balance adjustment system, reduce the room and high temperature oven pressure difference caused by the imbalance of period of migration, filling between wash between baking temperature and so on a series of problems;◆真空烘箱存在DOP查测电源接口(具有气压,风速等级,尘烟颗粒查测口);Mixer oven with DOP test interface (including wind pressure, wind speed, dust particle detection);◆恒温干燥箱空气冷却段可带灭菌方法功用(FDA特选);Mixer oven cooling segment with the function of sterilization (FDA selected);◆干燥箱网带可带超声波遍布CIP一直在线家电清洗控制系统;Type mixer oven mesh belt with ultrasound scanning CIP online cleaning system;◆恒温干燥箱内腔可确定全坐向、多的视角直流高压水冲洗器;In pieces inside the oven cavity can be all-round, multi-angle high-pressure water flushing;◆灌装线机分为水平面同样带的运瓶玩法,极具快网络速度,而分瓶精确度,更新金桥铜业跨接线的截面积大小件方面;In pieces filling machine adopts horizontal synchronous belt bottle mode, high speed, and bottles of accurate, replacement of a convenient;◆瓶里顶端所在区域的车辆三视图和运作橱柜台面还有一个定的空距,不利于于百级层风流的凭借,制止形成乱流感染药液;In pieces at the bottom of the bottle in the transport plane and work table there is a certain distance, is advantageous to the best level layer by wind, turbulence prevents pollution solution;◆分一键装机加塞区域,选取级别送塞,与级别圆轮吸塞,遵循观测省事,装料省事,送塞绕城高速的性能;Pieces filling machine gasser part, USES the level to plug, and horizontal disc vacuum plug, are convenient to observe, loading convenient, to plug the characteristics of high speed;◆灌装生产线机可配工业陶瓷泵、不透钢泵、消化吸收泵;In pieces filling machine can match ceramic pump, stainless steel pump, peristaltic pump;◆灌装线机无瓶止灌,无瓶没有加塞用途;In pieces filling machine no bottle filling, no bottle no gasser function;◆分装设备机可供选择配步进驱动器分装设备结构(台达、三菱PLC、施耐德开关)。In pieces filling machine optional servo filling forms, mitsubishi, schneider (Taiwan).◆整线用到PLC总调节、变頻器、触控屏屏调节技术设备,电脑启动维持稳定是真的吗;触控屏屏可呈现各单机手游的电脑启动动态的,各调节点的水位、标准气压、风压差、高温等呈现,各按钮开关动态和告警呈现,告警自我表现诊断报告和告警介绍及在排除方法步骤,使另一制造过程中超过主动化调节,联线具备有三机自我控制不平衡量部件,绝对制造平衡稳定是真的吗。The whole line adopts PLC control, inverter, touch screen control technology, the operation is stable and reliable; The operation of the touch screen can display the single machine dynamics, the control points of hydraulic pressure, air pressure, air pressure, temperature, etc, according to the switch state and fault display, fault self-diagnosis and fault analysis and elimination method, make the whole production process automation control, on-line has the compressors control balancing device, ensure production is balanced.按照其买家的必须要,还可供选型:According to the needs of customers, but also available for selection:◆PLC、德力西、西门子、台达等产品把控好系统;Pieces of Siemens, schneider, mitsubishi, Taiwan brands such as control system;◆水、气压差、水溫及高周波波力度、灰尘塑料再生颗粒、风速等级高清在线检查测量、警告、纪要、打印图片程序;Pieces of water, gas pressure, water temperature and the intensity of ultrasonic, dust particles, wind speed on-line detection, alarm, record and print system;◆ORABS、CRABS、没有细菌消毒器控制体系。◆ORABS、CRABS、没有细菌消毒器控制体系。Mixer ORABS, CRABS, aseptic isolator system. Mixer ORABS, CRABS, aseptic isolator system.技术设备叁数/technical parameters:
商品主要参数 product model | QCL60+ASMR620/35 | QCL60+ASMR620/43 | QCL60+ASMR620/43 | QCL80+ASMR620/48 | QCL120+ASMR800/55 | QCL120+ASMR1250/60 | QCL80*2+ASMR1250/60 | ||||||
采用品种 Cutting dimension(ml) | 2-25(国际金西林瓶) | 2-25(国际性西林瓶) | 2-25(国外西林瓶) | 2-25(国际级西林瓶) | 2-25(國際西林瓶) | 2-25(国外西林瓶) | 2-25(國际西林瓶) | ||||||
包装头数 Fillingheads | 4 | 6 | 8 | 10 | 12 | 20 | 24 | ||||||
种植功能production capacity(pcs/h) | 120(7ml) | 180(7ml) | 200(7ml) | 300(7ml) | 400(7ml) | 500(7ml) | 650(7ml) | ||||||
洗瓶不达标率Washing bottle percent of pass(%) | ≥ 99 | ≥ 99 | ≥ 99 | ≥ 99 | ≥ 99 | ≥ 99 | ≥ 99 | ||||||
洗瓶受伤率Washing bottle breakage(%) | ≤ 0.1 | ≤ 0.1 | ≤ 0.1 | ≤ 0.1 | ≤ 0.1 | ≤ 0.1 | ≤ 0.1 | ||||||
灭菌方法溫度sterilizing temperature(°C) | 300-350 | 300-350 | 300-350 | 300-350 | 300-350 | 300-350 | 300-350 | ||||||
排风机量exhaust air rate (m3/h) | 3000 | 3000 | 4100 | 4100 | 7500 | 8,000-10,000 | 8,000-10,000 | ||||||
灌装生产线精密度Filling accuracy(%) | ≤ ±2.5 (机戒式驱使容量泵、瓷砖泵、304不绣钢泵) &nbs♔p; ≤ ± 0.5-1.0 (电机能够器能够水比热容泵) | ||||||||||||
加塞及格率Gasser percent of pass(%) | ≥ 99 | ≥ 99 | ≥ 99 | ≥ 99 | ≥ 99 | ≥ 99 | ≥ 99 | ||||||
自然空气层流净化度Laminar air cleanliness(Class) | 100 | 100 | 100 | 100 | 100 | 100 | 100 | ||||||
真空系统抽速Vacuum pumping speed(m3/h) | 10 | 30 | 50 | 60 | 60 | 100 | 120 | ||||||
电阻量capacitance | 66.6 | 75.6 | 75.6 | 106.6 | 106.6 | 212.6 | 232.6 | ||||||
电源线power supply | 385V 50Hz | 385V 50Hz | 385V 50Hz | 385V 50Hz | 385V 50Hz | 385V 50Hz | 385V 50Hz | ||||||
总单重total weight (kg) | 6300 | 6300 | 7900 | 7900 | 9400 | 10900 | 14600 | ||||||
外观设计尺寸大小boꦡundary dimension(LxWxH) (mm) | 8,550 × 2,540 × 2,330 | 8,550 × 2,540 × 2,330 | 9,620 × 2,540 × 2,330 | 9,620 × 2,540 × 2,330 | 10,280 × 3,230 × 2,360 | 12,730 × 2,600 × 2,620 | 11,790 × 5,700 × 2,620 |